Box Build Assembly Services

At Sunburst, we specialize in printed circuit board assembly that powers innovation across industries. As a trusted printed circuit board assembly manufacturer, we provide complete end-to-end support from design assistance and sourcing to assembly, testing, and full system integration.

Whether you need a prototype PCBA for rapid product development or a high-volume printed circuit board assembly for large-scale production, our team combines precision, experience, and advanced technology to deliver reliable results. With facilities in Erie, PA, and a customer-first approach, we help clients accelerate time-to-market and ensure consistent quality.

Why Box Build Assembly Matters

In fast-moving industries, efficiency and dependability can’t be compromised. Managing multiple vendors for enclosures, cabling, and testing often creates delays and risks. That’s why partnering with experienced box build assembly manufacturers makes such a difference. We provide end-to-end box build manufacturing services that reduce hand-offs, improve traceability, and ensure consistent quality across every stage.

Every project is unique, which is why our box build assembly process is flexible by design. From low-volume prototypes to high-volume production runs, we adapt to your exact requirements with precision and scalability.

Our Comprehensive Box Build Assembly Capabilities

PCB Integration

We integrate Sunburst-produced PCB assemblies or customer-supplied boards directly into system enclosures. Supporting both leaded and RoHS-compliant processes, we make sure every build meets regulatory and environmental standards.

Cable and Wire Harnessing

Our in-house cable and wire harness assembly ensures smooth power distribution and signal integrity, reducing risks of failure in critical applications.

Mechanical and Power Component Integration

We combine power supplies, cooling units, and mechanical hardware into a seamless system, ensuring electro-mechanical box build assembly performance you can trust.

Embedded Software & Firmware

Beyond hardware, we load, configure, and validate embedded software or firmware. That means your systems arrive fully programmed and ready to perform.

Functional Testing  and Verification

Every full box build assembly undergoes rigorous testing from continuity checks to full power-up validation to guarantee performance in real-world conditions.

Final Packaging  and Direct Shipment

We don’t just stop at assembly. With packaging and direct shipment services, we reduce your logistics burden and speed up delivery to your customers.

Specialized Box Build Manufacturing Solutions

Not all systems are created equal. Some demand extra durability, compliance, or complexity, and we’re ready to deliver.

Explosion-Proof and Ruggedized Systems

For industries like oil & gas, mining, aerospace and defense and heavy manufacturing, safety is paramount. We design explosion-proof and ruggedized electro-mechanical box build assemblies that meet the strictest safety and environmental standards.

Medical Device Box Build Assembly

In healthcare, precision and compliance save lives. Our medical device box build assembly services follow strict traceability protocols, regulatory requirements, and controlled processes, ensuring safe, reliable builds for regulated environments.

Large Cabinet & Control Panel Assembly

From industrial automation to transportation and power distribution, we build custom cabinets and multi-door control panels. Each system is wired, tested, and optimized for long-term reliability in demanding environments.

High-Complexity Data Server Integration

As industries embrace AI, high-performance computing, and edge systems, the demand for advanced server integration grows. We provide:

  • Custom immersion-cooled and air-cooled enclosures
  • Thermal management and cooling solutions
  • Sensor installation and wiring
  • Embedded PCBA integration
  • Full validation and power-up testing

These solutions help clients succeed in high-density data environments, including AI, HPC, and crypto mining applications.

Our Box Build Assembly Process

Consistency, scalability, and transparency drive everything we do. Our proven box build assembly process includes:

This structured approach allows us to handle everything from prototype builds to high-volume box build manufacturing while maintaining consistent quality.

Why Companies Choose Sunburst

By centralizing the entire process, we deliver turnkey PCB box build assembly services that clients worldwide rely on.

Serving Erie, PA and Beyond

We’re proud to support advanced manufacturing right here in Erie, PA, where our roots in electronics assembly continue to grow. From medical device box build assembly to large cabinet integrations, our local expertise drives global impact.

At the same time, our reach extends well beyond Pennsylvania, Ohio, New York, and the Northeast states, supporting customers globally across various industries who need reliable, scalable, and fully tested systems. Wherever your project takes you, our team is ready to deliver.

Let’s Build Your Next System

When your product demands more than just PCB assemblies, we’re here to deliver complete, production-ready systems. With decades of experience, a proven box build assembly process, and a commitment to your success, Sunburst makes it easier to bring complex builds to market faster.

Reduce manufacturing costs without sacrificing quality
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